In this Vehicle Platform Guide, you will find the top common issues of Volvo XC60 T5 2.0L Inline-4 Turbocharged (2018-2021), along with their fault codes, and the solutions from eEuroparts.com.
The 2018-2021 Volvo XC60 T5 2.0L Inline-4 Turbocharged is a premium midsize SUV powered by a 2.0L turbocharged inline-4 engine, delivering 250 horsepower and 350 Nm of torque, paired with an 8-speed automatic transmission. Featuring Volvo’s all-wheel drive system, it offers strong acceleration, balanced handling, and a refined, spacious interior designed for comfort and practicality.
Specifications
Engine and Powertrain
Engine:
2.0L Turbocharged Inline-Four (T5)
Engine Code:
B4204T23
Horsepower:
250 hp @ 5,500 rpm
Torque:
258 lb-ft @ 1,500-4,800 rpm
Fuel Type:
Gasoline
Transmission:
8-Speed Automatic (Aisin TF-80SC or TF-81SC)
Fuel Economy (EPA Estimates)
City/Highway Combined:
~21-29 MPG (varies by drivetrain)
Vehicle Weight
Curb Weight:
~4,300 lbs AWD
Gross Weight:
~5,445 lbs AWD
Configurations and Submodels
Body Styles:
5-door SUV
Seating Capacity:
5-passenger
Drivetrain Options:
T5 FWD (Front-Wheel Drive)
Top Common Issues with Volvo XC60 T5 2.0L Inline-4 Turbocharged (2018-2021)
ABS Wheel Speed Sensor
1. ABS Wheel Speed Sensor
Fault Codes:
C0035-C0051 and U0121 indicate ABS and wheel speed sensor faults, causing lost communication, traction issues, warning lights, braking inefficiencies, and instability.
Why it happens:
ABS wheel speed sensor failure typically occurs due to corrosion, wiring damage, sensor wear, or electrical faults, leading to ABS warning lights, traction issues, and braking inefficiencies.
Symptoms:
ABS warning light illumination - The dashboard may display an ABS-related alert.
Pulsating brake pedal - The pedal may vibrate or feel inconsistent during braking.
Loss of anti-lock braking function - The ABS system may become inoperative.
Traction control issues - Reduced stability in slippery conditions.
Longer stopping distances - Braking efficiency may be compromised.
Unusual speedometer behavior - The speedometer may stop registering correctly.
ATE ABS Wheel Speed Sensor
Parts to Replace
Front Part # 360452 The Volvo ABS Sensor 31362356 - ATE 360452 is designed for various Volvo models, ensuring accurate wheel speed detection and optimal braking performance.
Rear Part # 360451 The Volvo ABS Sensor 31362355 - ATE 360451 is designed for various Volvo models, ensuring accurate wheel speed detection and optimal braking performance.
P0556 indicates a brake booster pressure sensor circuit range/performance issue, often caused by faulty sensors, vacuum leaks, or electrical faults.
Why it happens:
Brake booster vacuum pump failure typically occurs due to vacuum leaks, faulty sensors, worn components, or low engine vacuum pressure, leading to reduced braking efficiency and harder pedal feel.
Symptoms:
Stiff brake pedal - Requires more force to press.
Increased stopping distance - Braking efficiency is reduced.
Hissing noise - Air leaks from the vacuum system.
ABS warning light - Indicates braking system issues.
Engine performance issues - Vacuum leaks can affect engine operation.
Disc brake rotor failure typically occurs due to excessive wear, overheating, corrosion, or uneven pad contact, leading to reduced braking efficiency and vibrations.
Symptoms:
Squealing or grinding noises - Worn or warped rotors can create high-pitched sounds when braking.
Vibrations or pulsating brake pedal - Uneven rotor surfaces can cause the pedal to shake when pressed.
Longer stopping distances - Reduced braking efficiency due to worn rotors.
Steering wheel shaking - Front rotor issues may cause noticeable vibrations in the steering wheel.
Visible grooves or scoring - Deep marks on the rotor surface indicate excessive wear.
Hella Pagid Disc Brake Rotor
Parts to Replace
Front (345mm) (Drilled/Slotted) BPBD32002X The Volvo Disc Brake Rotor - Front (345mm) (Drilled/Slotted) 31400568 is designed for Volvo models, ensuring enhanced braking performance and durability.
Front (345mm) BPBD32002 The Volvo Disc Brake Rotor - Front (345mm) 31400568 is designed for Volvo models, ensuring optimal braking performance and durability.
Pagid Disc Brake Rotor - Front Part # 355126371 The Hella Pagid 355126371 is a front disc brake rotor designed for various vehicle models, ensuring optimal braking performance and durability.
C115066 and U0416 indicate air suspension compressor and vehicle dynamics control faults, causing performance issues, stability concerns, warning lights, and potential ride discomfort.
Why it happens:
Air suspension failure typically occurs due to air leaks, compressor malfunctions, sensor faults, or worn components, leading to uneven ride height, poor handling, and suspension instability.
Symptoms:
Uneven ride height - One side of the vehicle may sit lower than the other.
Sagging suspension - The vehicle may appear lower than normal, especially after being parked.
Rough or bumpy ride - Loss of air pressure can lead to poor shock absorption.
Warning lights - Suspension-related dashboard alerts may illuminate.
Noisy compressor - The air suspension pump may run excessively or make unusual sounds.
Slow or failed height adjustment - The suspension may struggle to raise or lower properly.
Air leaks - Hissing sounds or visible leaks may indicate system failure.
Arnott Industries Air Suspension Compressor
Parts to Replace
Volvo Air Suspension Compressor P-3476 The Arnott Industries Air Suspension Compressor part number P-3476 is a high-quality replacement part for your Volvo.
Suspension shock absorber failure typically occurs due to fluid leaks, worn seals, internal damage, or corrosion, leading to reduced damping, poor handling, and ride discomfort.
Symptoms:
Excessive bouncing - The vehicle may continue to bounce after hitting bumps.
Nose diving when braking - The front end may dip dramatically during sudden stops.
Poor handling - Steering may feel loose or unstable.
Fluid leaks - Visible oil leaks from the shock absorbers.
Unusual noises - Rattling or squeaking sounds when driving over rough surfaces.
Longer stopping distances - Reduced traction can affect braking efficiency.
Bilstein Shock Absorber
Parts to Replace
Front Part # 19-298412 The Bilstein 19-298412 is a front suspension shock absorber designed for Volvo models, ensuring enhanced ride comfort and stability.
C103400 and C10D200 indicate ride height deviation and level control system leaks, often caused by sensor faults, air suspension leaks, or hydraulic issues, leading to uneven ride height and suspension instability.
Why it happens:
Air suspension spring failure typically occurs due to rubber degradation, air leaks, compressor issues, or sensor faults, leading to uneven ride height and poor suspension performance.
Symptoms:
Uneven ride height - One side of the vehicle may sit lower than the other.
Sagging suspension - The vehicle may appear lower than normal, especially after being parked.
Rough or bumpy ride - Loss of air pressure can lead to poor shock absorption.
Warning lights - Suspension-related dashboard alerts may illuminate.
Noisy compressor - The air suspension pump may run excessively or make unusual sounds.
Slow or failed height adjustment - The suspension may struggle to raise or lower properly.
Air leaks - Hissing sounds or visible leaks may indicate system failure.
Rear (with Auto Leveling) 31476428 3993226KIT this air suspension spring is compatible with other part numbers 31360714, 31360717, 31451887, and 31451888, making it a versatile and convenient option for various Volvo models.
P0351-P0354 and P0300 indicate ignition coil failures and misfires, causing rough idling, loss of power, poor fuel economy, and engine hesitation.
Why it happens:
Ignition coil failure typically occurs due to overheating, electrical faults, worn spark plugs, or excessive vibrations, leading to misfires, poor fuel economy, and engine stalling.
Symptoms:
Engine misfires - Incomplete combustion leads to rough running and power loss.
Rough idling - The engine may shake or vibrate excessively when stationary.
Difficulty starting - Weak or no spark can make the engine hard to start.
Poor acceleration - Hesitation or sluggish response when pressing the gas pedal.
Iridium Long Life) (Gap 0.028") Part # 5248742-Kit The Denso 5248742-Kit is an OEM ignition coil kit, featuring four Denso 673-9203 direct ignition coils and four Denso 3534 Iridium Long Life spark plugs with a 0.028″ gap..
P0300, P0301-P0304, and P0365 indicate misfires and camshaft sensor issues, causing rough idling, poor acceleration, increased emissions, and potential engine damage.
Why it happens:
Spark plug failure typically occurs due to carbon buildup, overheating, incorrect gap settings, oil contamination, or wear, leading to misfires and poor engine performance.
Symptoms:
Engine misfires - Incomplete combustion leads to rough running and power loss.
Rough idling - The engine may shake or vibrate excessively when stationary.
Difficulty starting - Weak or no spark can make the engine hard to start.
Poor acceleration - Hesitation or sluggish response when pressing the gas pedal.
Inner tie rod end wear typically occurs due to constant steering force, lack of lubrication, road impacts, or corrosion, leading to loose steering and uneven tire wear.
Symptoms:
Loose or unresponsive steering - Excessive play in the steering wheel.
Uneven tire wear - Irregular tread patterns due to misalignment.
Steering wheel vibrations - Shaking or instability while driving.
Clunking or knocking noises - Sounds when turning or hitting bumps.
Vehicle pulling to one side - Difficulty maintaining a straight path.
Poor wheel alignment - Affects handling and stability.
Mevotech Steering Tie Rod End
Parts to Replace
Bison Performance Volvo Steering Tie Rod End Inner BPSS32054 The Bison Performance Steering Tie Rod End part number BPSS32054 is a premium-quality replacement part that is designed to provide superior performance and durability for your Volvo.
Passenger Side (Outer) BPSS32044 The Bison Performance Steering Tie Rod End part number BPSS32044 is designed for Volvo and is compatible with other part numbers 31429236, 31476318, and 31476416.
Driver Side (Outer) BPSS32045 The Bison Performance Steering Tie Rod End part number BPSS32045 is an exceptional replacement part compatible with Volvo models that require part numbers 31476317, 31476415 and others.
P0198, P0217, and P06DA signal high oil temperature, engine overheating, and oil pressure control faults, possibly causing performance issues or damage risks.
Why it happens:
Engine oil cooler failure typically occurs due to clogging, leaks, corrosion, or excessive pressure, leading to overheating and reduced lubrication efficiency.
Symptoms:
Oil leaks - You may see oil pooling under your vehicle.
Engine overheating - The engine temperature rises due to poor cooling.
Coolant leaks - A failing cooler can cause coolant to escape.
Oil contamination - Coolant may mix with engine oil, reducing lubrication.
Reduced engine performance - Loss of efficiency and power.
Black smoke - Excessive burning of oil can lead to dark exhaust emissions.
Check engine light - The vehicle’s system may detect an issue and trigger a warning.
Pierburg Engine Oil Cooler
Parts to Replace
Pierburg Engine Oil Cooler Part # 7.09269.60.0 The Pierburg 7.09269.60.0 is an engine oil cooler designed for Volvo vehicles. It has a height of 71.5 mm and is compatible with various Volvo S60, S80, and S90 models.
Nissens Volvo Engine Oil Cooler 31368636 The Nissens 31368636 is a genuine Volvo engine oil cooler, designed to efficiently regulate oil temperature and prevent overheating.
P2600, P2601, and P2181 signal coolant pump and system faults, causing overheating, reduced cooling efficiency, potential engine damage, and performance issues.
Why it happens:
Engine water pump failure typically occurs due to seal leaks, pulley wear, belt issues, or corrosion, leading to coolant loss and overheating.
Symptoms:
Coolant leaks - Visible puddles under the vehicle due to worn-out seals.
Unusual noises - Whining or grinding sounds from the pump due to bearing wear.
Steam or smoke - Excessive heat can cause steam from the radiator.
Fluctuating temperature gauge - Inconsistent engine temperature readings.
Low coolant levels - Rapid coolant loss without an obvious leak.
Visible corrosion or rust - Signs of wear on the pump housing.
Pierburg Engine Water Pump
Parts to Replace
Volvo Engine Water Pump 31368715 702702580 The Pierburg 31368715 (702702580) is an engine coolant water pump, designed for Volvo models like XC60, S60, V60, XC90, and XC40.
P0116, P0117, and P0118 indicate coolant sensor faults, causing incorrect temperature readings, rough engine performance, poor fuel efficiency, and possible overheating risks.
Why it happens:
Engine coolant temperature sensor failure typically occurs due to physical damage, electrical faults, wiring issues, or maintenance neglect, leading to incorrect temperature readings and potential engine performance problems.
Symptoms:
Incorrect temperature readings - The dashboard gauge may show unusually high or low temperatures.
Engine overheating or underheating - Faulty readings can disrupt cooling system operation.
Poor fuel efficiency - Incorrect signals may cause the engine to run too rich or too lean.
Rough idling or stalling - The engine may struggle to maintain a steady idle.
Difficulty starting - A faulty sensor can affect fuel delivery during startup.
Check engine light - The vehicle’s system may detect sensor issues and trigger a warning.
Cooling fan malfunctions - The fan may not activate properly, leading to temperature regulation issues.
Electronic throttle body module failure typically occurs due to wear and tear, electrical faults, sensor issues, or throttle actuator motor failure, leading to throttle response problems and reduced engine performance.
Symptoms:
Reduced engine power - The vehicle may enter limp mode, limiting acceleration.
Throttle warning light - The dashboard may display a wrench or throttle-related warning.
Unstable idle speed - The engine may idle too high, too low, or fluctuate unpredictably.
Stalling at low RPMs - The engine may shut off unexpectedly when idling.
Buzzing or clicking noises - The throttle body may produce abnormal sounds when the ignition is turned on.
Check engine light - Fault codes related to throttle control may appear.
Poor acceleration response - The throttle may feel sluggish or unresponsive.
Fuel pressure sensor failure typically occurs due to contamination, electrical faults, wiring issues, fuel pump problems, or mechanical wear, leading to incorrect fuel pressure readings and potential engine performance issues.
Symptoms:
Check engine light - The vehicle’s system may detect fuel pressure issues and trigger a warning.
Hard starting - The engine may struggle to start or require multiple attempts.
Poor engine performance - Hesitation, loss of power, or sluggish acceleration.
Rough idling - The engine may vibrate excessively or stall when stationary.
Excessive fuel consumption - Inefficient fuel regulation can lead to higher fuel usage.
Fuel odor - A strong fuel smell may indicate improper fuel pressure regulation.
P0236, P0237, and P0238 indicate turbo boost sensor issues, affecting performance due to incorrect voltage readings, possibly causing reduced power or limp mode.
Why it happens:
Turbocharger boost sensor failure typically occurs due to contamination, wiring issues, sensor wear, or incorrect pressure readings, leading to poor engine performance and erratic turbo boost behavior.
Symptoms:
Reduced engine performance - Loss of power and acceleration due to incorrect boost readings.
Inconsistent turbo boost - Erratic turbo behavior, either under-boosting or over-boosting unexpectedly.
Poor fuel economy - Incorrect air-fuel mixture leading to inefficient combustion.
Check engine light - The vehicle’s system may detect an issue and trigger a warning.
Hard starting or rough idling - Difficulty starting the engine or unstable idle.
Failed emissions test - Incorrect boost pressure can affect emissions control.
P0615, B10B4, and U0401 indicate electrical and communication faults, causing starting failures, system malfunctions, warning lights, and potential drivability concerns.
Why it happens:
Starter failure typically occurs due to faulty electrical connections, worn-out components, contamination, or solenoid defects, leading to starting issues and engine cranking failure.
Symptoms:
Engine won’t start - Turning the key results in no response or clicking sounds.
Intermittent starting issues - The engine starts inconsistently or requires multiple attempts.
Slow cranking - The engine struggles to turn over.
Grinding noise - A worn-out starter gear may cause a grinding sound.
Smoke or burning smell - Overheating starter components can produce smoke.
Dashboard lights on but no start - Electrical power is present, but the starter fails to engage.
Valeo Starter Motor
Parts to Replace
Valeo Volvo Starter Motor 36010074 The Valeo 36010074 is a starter motor designed for Volvo models, including S60, S80, S90, V60, V90, XC40, XC60, XC70, and XC90.
P0620, P2503, and B150B signal charging system and electrical faults, causing power loss, battery issues, warning lights, and potential system malfunctions.
Why it happens:
Alternator failure typically occurs due to normal wear, electrical faults, belt issues, overheating, or fluid contamination, leading to charging problems and power loss.
Symptoms:
Dim or flickering lights - Headlights and interior lights may appear weaker.
Battery warning light - The dashboard may display a battery or charging system warning.
Dead battery - The alternator fails to recharge the battery, leading to frequent battery drain.
Electrical malfunctions - Power windows, radio, or other electronics may behave erratically.
Strange noises - Whining or grinding sounds from the alternator due to worn bearings.
Burning smell - Overheated alternator components or belt friction can produce a burning odor.
Difficulty starting - Weak electrical power can cause slow or failed engine starts.
P2742, P0711, and P0218 indicate transmission fluid temperature sensor faults, causing overheating, incorrect readings, shifting issues, warning lights, and potential transmission damage.
Why it happens:
Automatic transmission oil cooler failure typically occurs due to leaks, clogs, overheating, or physical damage, leading to fluid contamination, transmission overheating, and shifting issues.
Symptoms:
Overheating transmission - The cooler fails to regulate fluid temperature, leading to excessive heat buildup.
Burning smell - Overheated transmission fluid can emit a burnt odor.
Discolored transmission fluid - Fluid may appear darker or contaminated due to cooling inefficiencies.
Leaking transmission fluid - Visible puddles or spots under the vehicle indicate cooler leaks.
Erratic shifting or slipping gears - Inconsistent fluid cooling can cause shifting problems.
Dashboard warning lights - Transmission-related warning lights may illuminate.
Unusual noises - Whining or grinding sounds may indicate transmission stress.
P1889, CEM-1A64, and DEM-0006 indicate AWD system faults, causing pump failure, missing signals, hydraulic issues, reduced traction, and drivability concerns.
Why it happens:
AWD coupling oil pump failure typically occurs due to fluid contamination, wear and tear, electrical faults, or hydraulic pressure issues, leading to reduced AWD functionality and drivability concerns.
Symptoms:
Loss of AWD functionality - The system may fail to distribute power properly.
Warning lights - AWD-related dashboard alerts may illuminate.
Unusual noises - Grinding or whining sounds may indicate pump failure.
Fluid leaks - Hydraulic fluid may leak from the AWD system.
Erratic power distribution - The vehicle may struggle with traction in slippery conditions.
Overheating AWD components - Excessive heat buildup due to pump inefficiency.
Rain sensor malfunction typically occurs due to debris buildup, misalignment, electrical faults, or sensor damage, leading to inconsistent wiper activation and reduced visibility.
Symptoms:
Inconsistent wiper activation - Wipers may turn on or off unpredictably.
Delayed response - Wipers may not activate immediately when rain starts.
Failure to detect rain - Wipers may not engage at all in wet conditions.
Erratic wiper speed - Wipers may operate at incorrect speeds.
Warning lights or error codes - Some vehicles may display a sensor-related fault.
Hella Rain Sensor
Parts to Replace
Hella Volvo Rain Sensor 314195870 The Volvo Rain Sensor 31419587 is designed for Volvo models, ensuring automatic wiper activation based on rain detection.
P0238, P0299, P00BD, and P2BA8 indicate turbocharger, airflow, and NOx emissions faults, often caused by sensor issues, boost leaks, or contamination.
Why it happens:
Intercooler failure typically occurs due to boost leaks, impact damage, clogged cooling fins, or oil contamination, leading to reduced engine performance and overheating.
Symptoms:
Reduced engine power - Loss of boost pressure affects acceleration.
Increased engine temperature - Inefficient cooling leads to overheating.
Excessive smoke from the exhaust - Black or white smoke due to improper air-fuel mixture.
Check engine light activation - Fault codes related to boost pressure or airflow.
Detonation noises - Knocking sounds from improper combustion.
TYC Intercooler
Parts to Replace
TYC Intercooler Part # 18111 The TYC 18111 Intercooler is designed for efficient cooling and optimal engine performance.
Serpentine belt failure typically occurs due to age, misalignment, incorrect tension, fluid leaks, or worn components, leading to engine accessory malfunctions.
Symptoms:
Squealing or chirping noises - High-pitched sounds due to belt wear or misalignment.
Power steering issues - Difficulty steering as the belt drives the power steering pump.
Battery warning light - Alternator failure due to belt malfunction.
Engine overheating - Water pump failure can lead to temperature spikes.
Cracked or frayed belt - Visible wear indicating imminent failure.
Air conditioning problems - Loss of cooling due to compressor failure.
Continental Serpentine Belt
Parts to Replace
Part # 4060465 The Continental 4060465 Serpentine Belt is a 6-rib, 46.5-inch multi-V belt, designed for smooth power transmission and durability.
Gates Volvo Serpentine Belt K060465 The Gates Serpentine Belt with part number K060465 is a high-quality replacement part for your Audi, BMW, Porsche, or Volvo.
eEuroparts offers a wide selection of OEM and well-reviewed aftermarket parts chosen for compatibility with Volvo XC60 T5 2.0L vehicles. Parts are listed with fitment details and trusted brand options to help you find components that are appropriate for routine maintenance and common repairs.
Exceptional Delivery, Unmatched Logistics
We know that every moment counts when your car is out of commission. That’s why we focus on getting your parts to you as quickly as possible. Our efficient logistics network and fast shipping mean minimal downtime for your vehicle.
Competitive Prices, Superior Value
Our catalog includes everything from timing chains, camshaft adjusters, and PCV valves to wheel bearings, control arms, and fuel pumps, sourced to meet or exceed OE standards. Whether you prefer genuine Mercedes-Benz parts or trusted aftermarket brands, we offer top-tier quality at better-than-dealer pricing.
Trusted Excellence
Our catalog includes parts from top-tier brands like Bosch, INA, ZF, Pierburg, Elring, Lemforder, and Rein. Whether you're resolving transmission issues, electrical faults, or suspension wear, our parts meet or exceed OEM standards for fit, durability, and performance.
Conclusion
Whether you’re replacing worn items or addressing a specific fault, use these listings to identify likely parts and plan repairs. For vehicle-specific advice, consult a trusted technician to confirm fitment and service steps before installation.
Frequently Asked Questions
Why does my XC60 show transmission hesitation or rough shifting?⌄
The Aisin 6-speed automatic may develop hesitation due to old transmission fluid, worn valve body solenoids, or clogged fluid passages. A fluid flush and adaptation reset often help restore smoother shifting.
What causes the cooling system to overheat on the Volvo XC60 3.0L?⌄
Overheating often results from a failing electronic water pump, stuck thermostat, radiator leaks, or clogged coolant passages. The auxiliary electric water pump is also known to fail on higher-mileage models.
Why is my XC60 making whining or humming noises while driving?⌄
Whining noises generally come from a worn angle gear, failing wheel bearings, or a degraded serpentine belt tensioner. Turbo spool noise that becomes louder may also indicate internal bearing wear.
What are the signs of a failing fuel pressure sensor or pump?⌄
Symptoms include hard starting, hesitation, stalling at idle, loss of acceleration, and “Reduced Engine Performance” messages. Fault codes like P0089, P0190–P0193 often accompany fuel delivery issues.
Why does my engine misfire, especially during cold starts?⌄
Cold-start misfires typically stem from failing ignition coils, worn spark plugs, leaking injectors, or carbon buildup on intake valves. The T6 direct-injection design makes it susceptible to valve carbon deposits.
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